{short description of image} DE-AC06-96RL13200
Modification M114

FY 2000 PERFORMANCE INCENTIVE: Disposition Pu, U, & Cs/Sr Capsules
SECTION 1
GENERAL INFORMATION
Performance Incentive Number:
Performance Incentive Short Title:
Revision Number & Date:
Maximum Available Incentive Fee:
Performance Incentive Type:
(check appropriate box)
FDH-CP-2
Stabilize Pu
Rev. 1, 07/24/00
29% of (available fee in Contract Clause B.4 minus $3M)
þ   Regular     þStretch      ¨   Superstretch
SECTION 2
PERFORMANCE OUTCOMES
Check appropriate box:

¨   Outcome #1: Restore the River Corridor for multiple uses

þ  Outcome #2: Transition Central Plateau to support long-term waste management

¨   Outcome #3: Put DOE Assets to work for the Future
SECTION 3
PERFORMANCE OBJECTIVE(S), MEASURES AND EXPECTATIONN(S)
List associated performance objectives, measures, and performance expectations. Identify associated PBS # for each performance objective and/or measures as appropriated.

Performance Objective: Disposition Pu, U, & Cs/Sr Capsules,                                                 PBS RL TP-05

Measure 1 - Pu metal/oxides/other types dispositioned

           1.a. Pu metal/oxide/polycubes stabilized (items)
Expectation (s)
* FY00
FY01
FY02
FY03
FY04
FY05
Regular
400
501
1428
2295
1281
0
Stretch
450 to 1000 @ 50 Increment
NA
NA
NA
NA
  
1.b. Pu Solutions stabilized (liter)
Expectation (s)
* FY00
FY01
FY02
FY03
FY04
FY05
Regular
255
2045
1960
0
0
0
Stretch
280-380 @ 20 Increment
NA
NA
NA
NA
NA
 
1.c. Pu Residues stabilized (Kg bulk)
Expectation (s)
* FY00
FY01
FY02
FY03
FY04
FY05
Regular
29
0
1491
1515
374
0
Stretch
60 to 300 @ 30 increments
NA
NA
NA
NA
NA
 
1.d. Stabilized PU packaged (BTS cans)
Expectation (s)
FY00
FY01
FY02
FY03
FY04
Regular
N/A
300
700
800
900
Stretch
1
NA
NA
N/A
N/A

SECTION 4
FEE SCHEDULE

Identify fee schedule by performance objective and/or measure(s)

Regular = 40% of the fee available for this Performance Incentive
Stretch = 60% of the fee available for this Performance Incentive

* At least 100 items must be processed under 1.a. and 80 liters must be processed via MgOH under 1.b. and 7 Kg bulk residue must be processed under 1.c.before the contractor is eligible to earn fee for any of the stretch expectations.
         1.a. Pu metal/oxide/polycube stabilized (items)
Regular = 16% of available fee for this PI
Stretch = 24% of available fee for this PI
450 items = 2% of available fee for this PI
500 items = 4% of available fee for this PI
550 items = 6% of available fee for this PI
600 items = 8% of available fee for this PI
650 items = 10% of available fee for this PI
700 items = 12% of available fee for this PI
750 items = 14% of available fee for this PI
800 items = 16% of available fee for this PI
850 items = 18% of available fee for this PI
900 items = 20% of available fee for this PI
950 items = 22% of available fee for this PI
1000 items = 24% of available fee for this PI
 
  1.b. Pu Solutions stabilized (liter)
Regular = 16% of available fee for this PI
Stretch = 14% of available fee for this PI
280 liters = 3% of available fee for this PI
300 liters = 6% of available fee for this PI
320 liters = 8% of available fee for this PI
340 liters = 10% of available fee for this PI
360 liters = 12% of available fee for this PI
380 liters = 14% of available fee for this PI
  
   1.c. Pu Residues stabilized (Kg bulk)
Regular =8% of available fee for this PI
Stretch = 16% of available fee for this PI
60 Kg bulk = 2% of available fee for this PI
90 Kg bulk = 4% of available fee for this PI
120 Kg bulk = 6% of available fee for this PI
150 Kg bulk = 8% of available fee for this PI
180 Kg bulk = 10% of available fee for this PI
210 Kg bulk = 12% of available fee for this PI
240 Kg bulk = 14% of available fee for this PI
270 Kg bulk = 15% of available fee for this PI
300 Kg bulk = 16% of available fee for this PI
  
1.d. Stabilized Pu Packaged (BTS cans)
Regular = N/A
Stretch = 6% of available fee for this PI
 
Note: Fiscal year 01 through 05 are provided for future planning purposes only. No fee is assigned to these items in FY00.

SECTION 5
PERFORMANCE REQUIREMENTS

PREVIOUS YEAR’S GATEWAY: Describe previous year’s gateway (if applicable) that must be completed before fee can be paid under this performance measure. The requirements listed below are the gateway only requirements for this Performance Measure. (N/A in FY 2000)

GENERAL REQUIREMENTS: In order to earn incentive fee under this Performance Incentive, the Contractor shall:

1. Meet the specific completion criteria and expectations set forth in this Performance Incentive; and

2. Not incur any unfavorable cost variance [(BCWP-ACWP)/BCWP] greater than 5.0 percent, or incur any unfavorable schedule variance [(BCWP-BCWS)/BCWS] greater than 7.5 percent, measured at the Project Baseline Summary level at the end of FY 2000.

DEFINE COMPLETION: (Specify Performance Elements and describe indicators of success (quality/progress). Include baseline documentation/data against which completion documentation should be compared).

The plutonium materials stabilization is considered complete when:

  1.a.

Plutonium oxides are considered stabilized when they have met the DOE-STD-3013 stabilization criteria (thermally stabilized at 950 degrees C for two hours, have a measured LOI of less than 0.5%), and are packaged and placed in vault storage.

Plutonium metal is considered stabilized when it has been brushed to remove surface oxide and has been packaged in a BTS container and placed in vault storage. The brushed oxide must be treated as described above except for the one item required to meet the stretch performance measure 1.d. For the special case in which plutonium metal must be stabilized in accordance with the criteria established by the enhanced metal surveillance plan, prior to the availability of the BTS, that Plutonium metal may be stabilized via oxidation and the oxide created stabilized in accordance with the paragraph immediately preceding.

Polycubes are considered stabilized when they have been treated to eliminate the organic constituents, the residue of that process has been thermally stabilized to meet the DOE-STD-3013 stabilization criteria (950 degrees C for two hours, an LOI of less than 0.5% has been measured), and the stabilized material is packaged and placed in vault storage.

  
  1.b.

Plutonium solution is considered stabilized when the plutonium has been separated from the solution, the plutonium residue has been thermally stabilized to meet the DOE-STD-3013 stabilization criteria (950 degrees C for two hours, an LOI of less than 0.5% has been measured), and the stabilized material is packaged and placed in vault storage.

  
1.c.

Plutonium residues are considered stabilized when they are treated (if required) and placed in a drum/pipe, and meet the Hanford Site Waste Acceptance Program criteria which incorporates the current WIPP Waste Acceptance Criteria (WAC) requirements.

  
1.d.

For purposes of this measure, the plutonium is considered packaged when the material and packaging meet the requirements of the DOE-STD-3013 “inner can” and routine inner packaging operations are initiated

 

Plutonium oxides, metal, alloys, solutions and residues are also considered stabilized when they have been sent to another site for treatment or disposition. Plutonium materials (Pu, Pu + U) removed from the Hanford DNFSB 94-1 inventories through other means (e.g., sent to tank farms) shall also be considered stabilized.

All packaging shall be in DOE-STD-3013 compliant container except as follows:

HCC or facility approved (e.g., food pack) container may be used as package containers until the BTS/3013 is available (in full operations).

Metal shall be packaged in the BTS inner can.

Residues shall be packaged as appropriate to meet Hanford Site Waste Program and WIPP WAC requirements.

DEFINITIONS: (define terms)

 
  HCC Hanford Convenience Can
LOI Loss On Ignition (or approved substitute) – a test to determine product moisture content
WIPP Waste Isolation Pilot Project
BTS Bagless Transfer System
Liters For purposes of calculating liters processed, it is assumed that each solution bottle contains the full volume of solutions (e.g. A 10 liter bottle contains 10 liters of solution).
Furnace Days The number of thermal stabilization muffle furnaces installed and planned for process operation of a thermal stabilization activity (oxides processing, polycube processing, solutions processing, and metals processing as examples) times the number of work days in a particular period of interest.
Items For purposes of calculating oxides/metal/polycubes, an item is assumed to be foodpack cans. One foodpack can of Polycubes is counted as two items toward completion of the measure. However, credit toward completion of the measure shall not change the method of reporting MYWP and EM performance metrics.
For the special case where Plutonium metal items must be stabilized in accordance with the criteria established by the enhanced metal surveillance plan, prior to the availability of the BTS, the metal items converted to oxide and stabilized are counted on an equivalency basis calculated from the quantity of oxides stabilized during a period of four calendar weeks beginning July 17, 2000. The equivalency is as follows:
Pu metal items oxidized and stabilized, packaged and placed into vault storage will be credited towards the oxides stabilization criteria at a rate calculated based upon work performed during the four calendar weeks (a minimum of the 18 regularly scheduled work days). For the regularly scheduled workdays, five furnaces shall be considered planned and for any additional workdays only the actual furnaces in operation will be considered. The actual equivalency will be calculated by establishing the number of oxide items stabilized during the period and dividing that by the number of furnace days for the period. That yields the number of items per furnace day produced. That number is then compared with the actual experience of stabilization of those metal items (46 furnace days for 7 metal items) that must be stabilized prior to the availability of the BTS.
For example, the four calendar week period starting July 17 contains 18 work days. Multiplied by 5 furnaces yields 90 furnace days. If 180 oxide items are stabilized during the same period that yields 2 oxide items per furnace day. Taking that to the number of furnace days expended stabilizing the metals 46, gives 92 oxide items that would have been stabilized during the period and yields an equivalency of 92/7=13.1 oxide items per metal item.
Routine Packaging Consecutive containers are processed/welded and moved to, or staged for, the next processing step. Minor adjustments and maintenance is allowed. Excessive delay (greater than 7 days) due to ATP/OTP oversights for the bagless transfer equipment and directly supporting facility systems will invalidate initiation of routine packaging.
 
COMPLETION DOCUMENTS LIST: (In addition to the Completion Notice the document(s) that should be submitted/data that should be available/actions to be taken by evaluator, to determine actual performance to the requirements stated above).

The documentation which must be readily available and an item crosswalk document provided to demonstrate completion of this Performance Incentive:

(The documents listed below may be classified, and the document record number will be referenced in the Completion Package.)
  1.a. For plutonium oxides (PU, PU+U), a table providing each original container number, the run number it was processed in, the LOI sample results for that run (including sample number), and current vault storage container number shall be provided.

For plutonium metal, a table providing the original container number for each metal piece dispositioned, the amount of oxide removed, the new metal weight, the current vault storage container number, the run number for calculation of the brushed oxide, LOI data for that run, and current vault storage container number. For purposes of computing the item equivalent for the special case metals, a Thermal Stabilization logbook documenting the workdays during the 4 week period and a table identifying the oxide items stabilized during that time period.

For polycubes, a table providing each original container number, the run number(s) it was processed in, the LOI sample results for those runs (including sample number), and current vault storage container number shall be provided.
  
1.b.

For plutonium solutions, the bottle numbers associated with each batch, the furnace run numbers for the resulting precipitate treatment (or prototype calciner or other labs run number), LOI data for those runs, and current vault storage container numbers. Note: It is recognized that there will likely be some mixing of solution between runs as the result of heels. It is not expected that this be accounted for in the data provided for this Performance Incentive.

1.c.

For plutonium residues, a table providing each original container number and its bulk weight, the treatment/repackaging run number, the can number of the material after treatment/repackaging, and the WIPP drum or pipe number it was placed in and the approved Waste Profile Sheets for each container.

1.d.

For stabilized plutonium packaged, a table providing the current vault storage container (BTS) number, leak check results and a crosswalk to the stabilization data provided as completion validation for measures 1.a. and 1.b. of this Performance Incentive.

Records shall be available that can be used to verify the data in the table provided. The evaluator shall verify the data using a sampling technique.

 

ASSUMPTIONS/TECHNICAL BOUNDARY CONDITIONS AND REMEDY STATED: (For reasonably foreseeable impacts to performance which are not covered under the Contract. If the assumption or condition proves false the remedy shall be in effect. If remedy is not possible the next step is renegotiations).

WIPP waste acceptance requirements (WAC) currently being used to develop the Hanford Site Solid Waste Acceptance Program and used to develop the Plutonium residues disposition path forward at PFP. If changes to the WIPP WAC and Hanford certification place additional requirements on PFP this PI will be revisited.

LOI will remain an acceptable method for measuring moisture content of the material covered by this PI to demonstrate meeting the DOE-STD-3013 stabilization standard. If the standard is updated requiring a different method to be performed this PI will be revisited.

The bagless transfer equipment provided by Savannah River Site (SRS) will be delivered in accordance with the memorandum of Understanding established between Hanford and SR. DOE guarantees delivery (to Hanford) of bagless transfer equipment provided by Savannah River Site (SRS) within 22 weeks of FDH delivery (at SRS) of Hanford supplied glovebox. If DOE fails to meet this commitment this PI will be renegotiated.

SECTION 6
SIGNATURES
__________________________________________       
G. W. Jackson, Vice President
Nuclear Material Stabilization
_______________________________
Date
__________________________________________       
R. D. Hanson, President & CEO
Fluor Hanford, Inc
.
_______________________________
Date
__________________________________________       
J. M. Augustenborg, Acting Assistant Manager
For Nuclear Materials & Facility Stabilization
_______________________________
Date
__________________________________________       
K. A. Klein, Manager
Richland Operations Office
_______________________________
Date

RL-CO________Date_______


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Document Number: DE-AC06-96RL13200
Mod: M114